Crimped wire

Brush wires as trim material with high flexibility. Gear crimped or pin crimped, single or double.

Advantages

Pin crimped, deep crimped or as punch crimped, narrow and flat or long and flat. Used for punching or mixing with other materials. Gear crimped, single or double.

Possible applications

Roller brushes
Strip brushes
Spiral brushes
Brush, cup, round and slat brushes
for deburring, paint stripping, rust removal, polishing
Other surface treatment
Special applications

Qualities

Depending on the design, the following qualities are available:

Cast steel wire, naturally hard
- Strength 1770/1960 to 2800/3000 N/sqmm
- Bright, galvanized or brass-plated version (as mono or cord wire)
Stainless steel wire, rustproof, in the (standard) materials:
- 1.4301, 1.4306, 1.4310, 1.4401, 1.4404, 1.4541, 1.4571, 1.4860
- and special materials
Copper wire
Brass wire Ms 63
Bronze wire Cu Sn 6
Other materials on request

Delivery forms

Wire with counted ends in a continuous strand on cardboard spool
- approx. 25 to 50 kg
- Dimensions: 0.08 to 0.80 mm
Crimped wire, ring diameter 500, 600 or 800 mm
- Dimensions: 0.06 to 0.80 mm
Crimped wire, with counted ends as 8-meter strand
- Dimensions: 0.08 to 0.60 mm
Wire in cut Versions, cut lengths depending on the process:
- from 25 to 2,400 mm
- Foiled / banded bundled
In shrink tubing
- Dimensions: 0.06 to 0.80 mm
Gear crimped wires, single and multiple crimps:
- in a strand with counted ends on a spool
- in a ring
- as an 8-meter strand with counted ends
Pin crimped wires:
- in a ring
- as an 8-meter strand with counted ends

Gear crimped wires:
single-crimped

Crimp no.	Module no. (internal information)	ROTHSTEIN module no.	Crimp length	Ø Wire recommen- dation	ROTHSTEIN Crimp no. example
1	0,5	101	1,7	0,06 - 0,20 mm	F = RO 101 012 N = RO 101 020 G = RO 101 025
1	0,75	102	2,6	0,06 - 0,25 mm
1	1,0	103	3,3	0,06 - 0,35 mm
1	1,25	104	4,2	0,10 - 0,40 mm	F = RO 104 020 N = RO 104 030 G = RO 104 040
1	1,5	105	5,0	0,15 - 0,50 mm
1	1,75	106	5,9	0,15 - 0,60 mm
1	2,0	107	6,7	0,20 - 0,80 mm	F = RO 107 040 N = RO 107 060 G = RO 107 080
1	2,5	108	8,5	0,25 - 0,80 mm
1	3,0	109	10,2	0,30 - 0,80 mm
1	3,5	110	11,9	0,30 - 0,80 mm	F = RO 110 060 N = RO 110 090 G = RO 110 120

Other corrugations possible after pattern analysis.

Gear crimped wires:
multiple crimped

Crimp no.	Crimp roller 1	Crimp roller 2	ROTHSTEIN module no.	Wave length: Crimp roller 1	Wave length: Crimp roller 12	Wire Ø recommen- dation	ROTHSTEIN Crimp no. example
3	1,0	0,75	340	3,3	2,6	0,06 - 0,15 mm	F = RO 340 012 N = RO 340 020 G = RO 340 025
4	1,5	1,0	400	5,0	3,3
4	2,0	1,0	420	6,7	3,3
4	2,5	1,0	430	8,5	3,3	0,20 - 0,40 mm	F = RO 430 040 N = RO 430 060 G = RO 430 080
4	2,0	1,5	490	6,7	5,0
5	2,5	1,5	500	8,5	5,0
5	2,5	2,0	530	8,5	6,7	0,30 - 0,60 mm	F = RO 530 120 N= RO 530 180 G= RO 530 240
5	3,0	2,0	540	10,2	6,7
5	3,5	2,0	550	11,9	6,7
5	2,5	2,5	570	10,2	8,5	0,30 - 0,80 mm	F = RO 570 160 N= RO 570 240 G= RO 570 320

Other corrugations possible after pattern analysis.

Pin crimped wires:
single crimped

Pin-Crimp	Tool (internal information)	Ø Wire	F - Fine crimp	N - Normal crimp	G - Coarse crimp	ROTHSTEIN Crimp no. example
2	6	0,06 - 0,15	0,12	0,18	0,25	F = RO 206 012 N = RO 206 018 G = RO 206 025
2	8	0,06 - 0,20	0,40	0,60	0,80	F = RO 208 040 N = RO 208 060 G = RO 208 080
2	10	0,10 - 0,20	0,20	0,30	0,40	F = RO 210 020 N = RO 210 030 G = RO 210 040
2	15	0,15 - 0,25	0,30	0,45	0,60	F = RO 215 030 N = RO 215 045 G = RO 215 060
2	20	0,20 - 0,30	0,40	0,60	0,80	F = RO 220 040 N = RO 220 060 G = RO 220 080
2	25	0,25 - 0,40	0,50	0,75	1,00	F = RO 225 050 N = RO 225 075 G = RO 225 100
2	30	0,30 - 0,50	0,60	0,90	1,20	F = RO 230 060 N = RO 230 090 G = RO 230 120
2	30l	0,30 - 0,80	1,60	2,40	3,20	F = RO 231 160 N = RO 231 240 G = RO 231 320